Category: design

Evolving Industrial Design Technology Trends in 2019

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Manufacturers always prefer technologies that promise to make their firms more productive and profitable. One of the most recent concepts is the Internet of Things (IoT) which would revolutionize the industrial design technology. Additionally, use of Augmented Virtual Reality will offer industries to have more vivid experience of the real world. Digitalization is another concept that would give an apparent idea of development and technology dependent world. Further, Artificial Intelligence will become part of our daily life. So, let us briefly understand the Industrial Design Technology Trends in 2019.

Internet of things (IoT)

IoT is defined as a system of interlinked devices. The IoT for industries will empower new ways of ideation, engineering innovation, production execution, and service excellence. It is not just associated with physical objects but also about designing things in virtual space. It will completely change the connectivity power of electronics and software and their interaction. Such products will have the capability to increase the company’s profits as well as deliver significant benefits to consumers.

Augmented Virtual Reality

Augmented Virtual reality is going to change not only what customers do with products but also what they expect from them. It will provide consumers to experience the virtual world more vividly. In the case of designing, designers can pull their ideas out of the screen and can drop it into the real world at full scale. The designers will be able to visualize, interact, and report their findings on product quality from any part of the world. It will surely, advance the design technology and improve industry efficiency.

Digitalization

The use of Digital technologies changes the business model and distribute new income and value-producing chances to business. Digitalization will unquestionably improve the accessibility and will facilitate better information exchange worldwide. A proper digitalization plan will help industries to reinvent processes, improve quality and promote consistency.

Artificial Intelligence

Artificial Intelligence (AI) is changing everything, and the Design industry is a part of this change. It is a section of computer science that highlights the creation of intelligent machines which work and respond like humans. Artificial Intelligence Designers will lead multidisciplinary teams in the formation and designing. So, it is very likely that soon AI would take control of the product design domain as well.

Overall, in 2019 many more technologies will evolve which will completely digitalize the design industry and will promote overall organizational growth.

Top 5 Points on Implementation of VR in Product Designing

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Today’s most ground-breaking manufacturing companies are saving thousands of dollars and reducing construction timing by implementing virtual reality (VR). Whether these organizations are designing or authenticating their concepts, or seeing their application in real-time on the construction floor, immersive imagining is proving its worth. Therefore, we have listed below some points to demonstrate the application of VR, check it out:

1. CAD-oriented product design

VR is mainly useful to product design teams when they are testing and interrelating with the product.

2. Distinguish in details

Interpreting a virtual product design at a high frame rate is significant for interactive skills that need a lot of movement on the portion of the user. Understanding that there is a catch-22 between assigning resources for geometric difficulty and frame rate.

3. Aesthetics of geometry

Product designs vary importantly, and therefore, significance of aesthetics versus functionality needs to be understood well in advance. High-quality, fully detailed forms are important features that help communicate the aesthetic value.

4. Implementing VR system is not a piece of cake

Though the charge of implementing a VR system for product design continues to go down; however, the financial resources required to build, function and continue it is substantial. Getting people on board internally will be as stimulating as convincing decision-makers in management to pay money.

5. Return on Investments must not depress

Once the VR system is upheld at your organization, track how frequently people are using it, what they are using it for, and why they are using it on database. These records can help you create approximations for potential gains.

Precisely VR system not only helps you design team with advance procedures, but also supports product’s lifecycle. More so, it assists the team understand the ins and outs of installing, working, upholding and fixing a VR system design to produce greater ROI.

Engineering Education and Job Satisfaction

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A couple of years back, a bachelor’s degree in engineering was assumed to be enough to achieve success in the career. But, with more competitiveness in the industries, the employers now seek candidates that hold advanced degrees in engineering. These degrees also helps the professional to move into job roles that are more challenging, highly paid, and with more responsibilities.

Recent research about degrees and job roles stated that:

  • Bachelor’s degree was the most common degree across the technical industries.
  • Master’s degree held the second highest position.
  • An exception was seen in the education sector that held a higher number of doctoral degrees.

Degree Types and Job Roles

Degrees plays a significant role in the employee job responsibilities. A match between the job roles and education is thus important for success. Therefore, people who wish to succeed in their career opt for advanced degrees in their field. It is often observed that:

  • Most of the successful people working in the same field of their education had both a bachelor’s and a master’s degree.
  • These professionals persuaded for a higher level of education to gain a deeper understanding of their fields and advance on their career paths.

Job Satisfaction

It is one of the most motivating factors to go for an advanced degree.

  • Most of the professionals believe that having a masters or a PhD degree helps them excel in their career.
  • It helps to gain an improvedbreadth of knowledge and expertise in their filed.
  • It gives professionals a higher level of job satisfaction and enjoyment of their tasks.
  • Lastly, it offers a high range of salary which gives them a feeling of satisfaction.

Does Digitalization Affect Manufacturing Economics?

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Digitalization has revolutionized the entire manufacturing sector. The labor-intensive industry has transformed into a technology-driven industry. Technology such as 3-D printing, CNC machining, industrial internet of things (IIoT), and artificial intelligence (AI) have optimized the manufacturing operations and have considerably reduced the production and maintenance cost. The details of this technological impact on manufacturing are listed below:

  1. Economically Viable Mass Customization

Digital manufacturing helps automate front-end engineering associated with customization. Interactive design for manufacturing (DFM-Design for Manufacturing) tools helps to analyze the design components before manufacturing, which significantly reduces manufacturing risks and enhance productivity. Precisely, these tools improve traceability across the manufacturing process making it more flexible and efficient. Concisely, this digitalization decreases the tooling cost and makes customization economically feasible.

  1. Improved Product Design and Manufacturing

Additive manufacturing is enabling manufacturing organizations to create new and improved products at a lower price. Under the additive manufacturing, engineers have design freedom and assembly reduction, which permits them to customize the product design according to the needs and demands of the industry and customers. Overall, the digital revolution is enhancing product quality, quantity, and variety.

  1. Low Maintenance Cost and Downtime

Machine learning and AI(Artificial Intelligence) could effectively reduce the maintenance and downtime cost. It is because planned and anticipated maintenance is more efficient compared to maintenance of unplanned problems. So, digital manufacturing helps to anticipate potential risks which eventually reduces the cost incurred due to unexpected events.

  1. Generating Revenue by Accelerating Production

Digital Manufacturing automates the process of design analysis, toolpathing, and front-end processes. This automation helps in the easy prototyping of product which in turn simplify the supply chain management. With the readily modeled design, manufacturers could enhance the procurement process and subsequently reduce the production time. As a result, the product is launched to the market in time, and high revenues are generated benefitting the manufacturing firm.

Overall, with the digitalization of the manufacturing industry, the labor-intensive work has reduced, and the productivity has increased exponentially. Consequently, the profits have escalated the cost of productivity and maintenance have decreased. All in all, the useful technology innovation in the manufacturing sector have benefitted the overall industry and have paved the way for improved production.

Quality Assurance Methods: The NDT Benefits, QA and QC

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Almost all the systems undergo a testing phase before they reach the end users. One of such testing methods is the Non Destructive Testing (NDT). It is the process of inspecting, testing, and evaluating the components and materials of a product or a system without destroying any of its parts. NDT is very beneficial to the manufacturing, fabrication and the construction industries. Some of the benefits include:

  • Safety – The NDT determine if a system component is in need of repair. These tests are conducted in ways that maintains the highest level of safety for the tested product as well as the tester.
  • Reliability – A wide variety of available options helps the tests to generate accurate results. The non-destructive tests conducted on a given piece of equipment or a part of the machinery helps to identify the areas of inaccuracy.
  • Affordability – Out of all the maintenance tests done on the components and machinery, NDT’s are always the most affordable option than the destructive test.

Fortunately, there are several methods to carry out non-destructive testing. These methods may need special equipment or high degree of specialization. Some of them are:

  • Visual inspection method that looks for issues in the surface such as looks, slags, craters, and cracks.
  • Radiographic method that can detect microscopic internal flaws in the system structure.
  • Liquid penetrant method to detect leakages in the product body.
  • Ultrasonic method to identify both surface and sub-surface flaws.

Quality Assurance (QA) and Quality Control (QC) are two another components when it comes to testing a product or a system. While QA provides the overall guidelines used to ensure there are no defects in the product, QC is a process of reviewing the products to check whether the quality is maintained when it reaches the customer.

The NDT process provides a base to the QA and QC to decide whether a product is fit and meets all the quality and safety standards. Only after this, the product moves towards the later stage of processing.