Six Sigma for the Engineer

Six Sigma is a methodology that follows data-driven approach for eliminating faults in a process related to any stage of a project from manufacturing to customer service. It is a quality program aimed at minimizing costs and improving the user experience.

Statistically, a process can achieve Six Sigma if it produces less than 3.4 defects for every million opportunities. Anything that does not come in customer specifications can be called as Six Sigma defect. A Six Sigma opportunity is the total amount of chances where a defect can be found. The Six Sigma procedure is aimed at implementing a measurement-based strategy whose core focuses are process improvement and reduction in variation by applying Six Sigma improvement projects.

There are two sub-methodologies of Six Sigma called DMAIC (Design, Measure, Analyze, Improve, and Control) and DMADV (Design, Measure, Analyze, Design, Verify). The DMAIC is about the improvement of current processes that fall below specification. The DMADV process is about developing new products and processes that cater to the Six Sigma quality levels. This improvement system can also be used when an existing process needs to go beyond incremental improvement. Six Sigma plays an important role in various engineering positions nowadays, some of them are:

Design Engineers:

Design engineers can apply this methodology to get better results in many areas like understanding customer’s requirements, getting the right tech specifications and drawings and extracting knowledge about manufacturing processes.

Process Engineers:

Six Sigma can help process engineers in data mining, enabling them to track every aspect of the process efficiently. It helps them reach maximum throughput levels at the very first time.

Manufacturing Engineers:

It helps manufacturing engineers model the potential shifts in configuration and testing the performance and potential infrastructure costs associated. It is extremely helpful in end-of-the-line testing.

System Engineers:

System engineers have to understand each and every detail associated with a manufacturing process intricately. Six Sigma will help them focus on areas that add value for the customers like cost, quality improvement, and other aspects that rely on data and statistics.

The average salary of a Black Belt Engineer of Six Sigma in the United States is $83,704 per year. The Six Sigma Academy claims that companies save approximately $23,000 per project because of black belts and can complete four to six projects in a year. The far-reaching benefits that six sigma produces have been recognized by thousands of companies across the world.

Image courtesy: www.cadgroup.com.au || mms.businesswire.com
Image courtesy: www.mentalfloss.com || i.ytimg.com ||
cdn.instructables.com || www.posterposse.com || www.cerasis.com ||
memory-alpha.wikia.com || www.beyondthemarquee.com ||
www.popsci.com ||

6 ‘STAR TREK’ technologies that exist today

The technology boom was shown up in the Star Trek which was imagined to take place after a hundred years from that time. But, something which is envisioned already would not take much time to get into the reality and hence, the gadgets came into our routine a bit sooner. Here, is the listing of technology examples that are identical to the ones showed in Star Trek:

Mobile Phones
500x366_4At that time wired phones attached to the wall were considered a great thing to experience but flip devices was stylish than ever. The flip style mobile phones that we used reflects the incarnation of Star Trek communicators. Well, the brightest devices today (cell phones) are a look alike of communicator that the crew members used to talk to distanced crew members. What our favorite crew members did onscreen is based on the easy to do communication today. Even if there is a smarter shift from Flip devices to smarter and sleek mobile phones, the communication must go on.

 

Tablets

500x366_7It would be wrong to mention the iPads and Tablets as the recent invention as we have already seen Picard and Riker carry those handheld computers. Those Handheld devices are undoubtedly inspired technique to what we pronounce as Tablets and iPads today but much ahead to what we have envisioned in Star Trek. The Flat smart screen of Tablets that was barely an imagination in 1960 can carry thousands of apps within it and work efficiently today.

 

 

Bluetooth Earpieces

500x366_2From the listings of Star Trek, Nyota Uhura, the communication officer had a silver piece of thing always attached to her ear. The device allowed her to get all the information from various frequencies. If you come across the same hands-free handset today then would pronounce it as Bluetooth Earpiece but for them, it was merely In-ear comms.

 

 

 

Tricorders

500x366_6The Medical tricorders were of use to medical inspection team or surgeon to explore the internal situation of a crew member. From detecting of disease till checking of oxygen levels, the complete examination of the insights was carried out without going through a medical procedure. The device could easily locate the downfalls and injuries with its help at that time. We are well acquainted with a device named MRI machine that is performing the same function.

 

 

Smart Watches

Smart watches came into lifestyle back then at the time of Star Trek. A modern day reality of Apple smartwatch gives away the courtesy to Star Trek: A Motion Picture that came out in the 60s. Smartwatch in the movies was one of the bright spots that appeared on the wrist of crew members as a part of their uniform. So, now we know that Apple has taken an inspirational jump from the motion pictures.

Video Calls

An incoming call with a video facility was dreamed for years and make some real life presence through Star Trek. The service allowed Captains to see other crew members on the starship or another planet through the means of calling. Well, the technology has made a step since the movie and went into a constant progress till such novelty turns into a routine life part. Skype and Facetime are commonly known and needs no introduction. Today, with the help of video calling you can stay connected with family friends and relatives, as an excellent example of technology advancement.

Concluding to the technology mentioned above, Star Trek has showcased a right amount of futuristic technologies back in the 1960s which is the subject matter of appreciation and inspiration.

What is New in AutoCAD 2017 ?

AutoCAD is getting better every day. Autodesk have brought some of the new and exciting features in its new version of AutoCAD 2017. AutoCAD lets you create stunning designs and improve collaboration with innovative productivity tools. With its powerful new features, it will definitely redefine and benefit your design workflow. Here we discuss some of the new features introduced in AutoCAD 2017.

Autodesk Desktop App

The latest release of AutoCAD has the new Autodesk desktop app. This feature lets you add the recent updates. You can watch the latest videos and read articles to learn the software skills, access forums and the Autodesk knowledge network through this desktop app. You can also share your feedback and ask for help here.

Sharing Drawings

The new Autodesk lets you share drawings with users who do not even have AutoCAD. This can be done using the Autodesk 360 cloud account. To share the drawings, all you need to do is to make sure that you are logged into the Autodesk 360 cloud account and the drawing that is to be shared is saved.

PDF to DWG

This was probably the most awaited feature of AutoCAD. Now with this feature, you can directly import drawings from PDF format to AutoCAD as geometry and text objects. Users were using a number of third party tools so far that were inefficient and buggy to use. The addition of this feature that converts PDF to DWG is undoubtedly a great enhancement to AutoCAD 2017.

Making 3D print ready file

The new AutoCAD 2017 lets you make 3D print ready files that can be directly printed via almost all types of 3D printers. The 3D printing tool is available for 64-bit machines only.

These added features will transform your design process making it more convenient and exciting to use. AutoCAD has also enhanced its graphics in 3D modeling improving performance and boosting the visible features for 3D models.

PDM and PLM Systems Triggering CAD’s Engineering Efficiency

With CAD technology taking over product design and processing in most of the industries, CAD data has become a key component.Security, access and efficient integration of CAD data is one of the primary concerns for industries that use CAD technology for product design and development. Efficient management of CAD data supports a wide range of downstream processes such virtual prototyping, work instructions as well as technical publications.

PDM and PLM are the terms that come into picture when there arrived a need to store and process CAD data when CAD/ CAM was new and the drawings were required to be put somewhere. Storing the CAD/ CAM information was a bit challenge as it was mandatory to put together all the product data at a single location.This laid the seeds for Product data Management (PDM) in the mid 80’s.

Another term that relates to CAD data management is Product Lifecycle Management (PLM).The PLM conceptsdeals with the product entire lifecycle management.It encapsulates the complete process of a product development- right from building the concepts- to prototyping phase- to the manufacturing phase.

Difference between PDM and PLM

PLM can be said as the evolutionary process for Product Data Management (PDM).PDM is a file-based system that is used to manage data for 3D models of physical objects. The PDM system efficiently manages file data and relationships by Creating, Editing or moving them. On the other hand, PLM is a database system for managing products and processes comprising of all disciplines such as Product Management, Product Design, Production, Quality, Marketing, Test Engineering,etc. PLM ensures a complete, approved and locked- down product configuration.

Increased Security and Contro over Products and Processes

All design, engineering, product development, and manufacturing organizations have moved towards an automated solution to manage, utilize and leverage 3D CAD design data in the recent years. And for this,they need both PDM as well as a PLM solution for efficient data management and processing. In fact, all PLM systems use some form of PDM as the underlying data foundation on which they operate.

With more and more companies migrating from 2D to 3D CAD systems for their primary product development platform, PDM has grown to become one of the necessities for the manufacturers. The shift of product development through 3D CAD have produced many benefits such as,

• Reduced Cycle Time
• Quality Improvement
• Cost Saving, and
• Accelerated Innovation

Engineers are generating greater volumes of data by becoming more productive with a 3D system. These 3D files contain a varied collection of references, associations, and interrelationships that link them to other files such as operational parts, bills of materials, drawings, assemblies, multiple configurations, documentations, NC Programming, etc.This is thereason the engineers must have a reliable system to manage, preserve and safeguard these files and their respective links.

The use of 3D CAD no doubt increases the volume and complexity of product design data, and requires a capable PDM application to prevent data corruption, file overwriting, loss of data and costly data errors.PDM and PLM systems help product developers automate workflow process boosting the work productivity. This results in faster product time-to-market, shorter development cycles, reduces development costs and an efficient product design.

Efficient Data Processing

For organizations and manufacturers that need to design, produce, source and distribute products around the world, having a single source to manage all the information and processes is essential. PDM and PLM solutions are the way to achieve this. These systems have become a single source of truth to manage all aspects of the product development life cycle.

CAD professionals that work in the manufacturing sector are required to compete globally, push designs intothe market quicker and perform more in a relatively less budget. In this competing economy, where every day and every dollar counts, PDM and PLM tools and technologies have become more valuable than ever.

Collaborative workflow and designs with PLM and PDM shortens R&D cycles, reduces design time, and gives professionals and firms a competitive edge. Some of the key benefits PDM and PLM solutions offer are:

1.Secure Data Management

4PDM systems ensure secured data management for the organization.PDM systems efficiently captures and manages product information. This system makes sure that the information is delivered to the users throughout the product lifecycle in the correct context. The PDM systems handle file ownerships, version control, release status and revision management. PDM’s security and administrative functionalities protects intellectual property rights through the project- based security, role management, and associated access privileges.

 

2. Shorter Time to Market

7PLM shortens product development by centralizing control over data. This makes the design teams to work faster accelerating the transfer of design data to production. PLM solutions ensure faster product development and shorter time to market offering a competitive edge for the organizations.

 

 

 

3. Drive Innovation

5PDM and PLM solutions allow companies that work in CAD to increase their level of innovation without compromising on their flexibility or agility. The product teams are able to work together regardless of their physical location to create the best solutions and final product designs. As there are many CAD tools that are dedicated to developproduct designs, the PLM solutions are making it simpler to achieve industry standards.

 

 

4. Configuration Management

An efficient PDM system offers the visibility that is necessary to manage and present a complete Bill of Materials (BOM).This facilitates the alignment and synchronization of all the sources of the BOM data with lifecycle phases. These lifecycle visualizations offer sharing and on-demand representations of the product and its underlying assemblies and parts.

5. Increased Productivity

Organizations which do not have PLM system will experience a rapid rise in the industry standards and time efficiencies in product development once it is installed. The PLM systems eradicate time- consuming activities. PLM systems also cut down the processing errors or any associated reworks that arecaused by using outdated technology.

6. Process Enablement

PDM systems help improve workflow and process capabilities.This helps both internal product teams and external partners to participate actively in the product development life cycle. The PDM systems can contributeto establish, manage and execute automated workflow-driven process for CAD tools.

Data Processing with CAD Tools

Efficient 3D CAD tools made manufacturing organizations to shift from 2D to 3D methods of product design and development.The organizations, thus needed an automated solution to manage, utilize and leverage 3D CAD design data. PDM solution, such as the SolidWorks Enterprise PDM has brought a complete change in the PDM paradigm by creating an efficient, easy to use, and affordable solution to meet the PDM needs of any mainstream product design and development organization.

CAD Professionals who benefit from the PDM system include project managers, sales people, engineers, quality assurance teams, and buyers. The PDM system allows companies to:

• Quickly find the correct data
• Reduce cycle time and Improve Productivity
• Reduce Development errors and costs
• Meet business and Regulatory Requirements
• Facilitate collaboration between global teams
• Offer the visibility needed for informed business decision-making

Powerful PDM and PLM capabilities ensures that everyone accesses the correct information, maintaining the correct order and in the correct format. Use of these concepts avoids errors and eliminates unnecessary delays making information accessible anywheresupporting product development.

Image courtesy: www.talisenintl.com // www.linkedin.com //ctmprojectsblog.wordpress.com//

Worldwide CAD Trends 2016

The Business Advantage Group – the IT, software and telecom industry research specialist, announced its Worldwide CAD Trends 2016 Survey, specific to Concurrent Engineering. The survey results are based on responses from CAD users, Designers, Engineers, Professionals including managers and senior executives.

Concurrent engineering, also known as simultaneous engineering, is a method of designing and developing products, in which the different stages run simultaneously, rather than consecutively. It decreases product development time and also the time to market, leading to improved productivity and reduced costs. For Concurrent Engineering the growth predicted in the 2015 report did not materialize – usage has remained flat (19%-18%) through 2015. Users continue to rate its Importance highly – it is the 6th most important CAD trend from the survey. However users continue to predict growth – 33% this year (from 18% to 24% usage) and 72% within 5 years (from 18% to 31%).

Awareness of Concurrent Engineering is 52% in large companies, 45% in medium sized companies and 39% in small companies. Similarly, Usage is highest in North America (21%) compared to EMEA (16%) or APAC (14%). The leading reason given for not using Concurrent Engineering was incompatibility with existing systems which is obviously a prerequisite for multiple users working on a single model real-time.

The top 10 leading software tools by market share are listed below. The highest market share for a single software solution is just 12% and there is no clear market leader, although from a vendor point of view Autodesk leads with 5 of the top 10 software solutions!

• Design Review 12% (17% of Autodesk users also use Design Review)
• Vault 11% (16% of Autodesk users also use Vault)
• Navisworks 11% (mainly in AEC at 21%, 15% of Autodesk users also use Navisworks)
• Windchill 8% (mainly in manufacturing at 12%, 42% of PTC CAD users also use Windchill)
• A360 8% (mainly in AEC at 12%, 11% of Autodesk users also use A360)
• Teamcenter 7% (mainly in manufacturing at 14%, 42% of Siemens CAD users also use Teamcenter)
• ProjectWise 4% (mainly in AEC at 7%, 38% of Bentley users also use ProjectWise)
• Buzzsaw 5% ( 7% of Autodesk and 6% of PTC users also use Buzzsaw)
• Enterprise PDM 4% (mainly in Manufacturing at 6%, 12% of Dassault users also use Enterprise PDM
• ProjectWise 4% (mainly in AEC at 7%, 38% of Bentley users also use ProjectWise)

2

Image courtesy: www.business-advantage.com